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1. Bottle Washer MANUAL
2. Normal Pressure Filler MANUAL

3.Screw Capper MANUAL

1.Bottle Washer

CONTENTS

1. Technological Parameters

2. Work Principles

3. Installation

4. Adjustment

5. Maintenance

6. Attention

7. Schematic Circuit

 QS-12 Model Auto Bottle Washer is manufactured on the base of absorbing foreign advanced technology by our company. It has advantages of high auto level, compact structure, reasonable design, beautiful appearance, simple regulation and others. It is an ideal equipment of washing polyester bottles of middle-small drink production enterprises.

1. Technological Parameters

  1. Appearance Size: 1200×1200×1800

  2. Weight: 960㎏

  3. Motor Power: 0.55KW

  4. Production Capacity: 2000B/h (for 0.5L bottle)

  5. Polyester Bottle Specification: Diamater: Φ50～Φ100mm

                             Height: 120～320mm

2. Work Principles

  This machine adopts YCT112-4A electromagnetic governing motor. The transmission drives the rotary table on which the gripping bbottle devices are fixed. The gripping bottle device rotates with the rotary table. The bottle is rotated into the bottle entrance section with the bottle entering device. The gripping device grips the bottle to make the bottle enter the washing section. The bottle is made to stand up-bottom under the help of the track. The washing valve opens and the washing liquid enters the bottle. First it is washed with sterilizing agent, then with fresh water. After it is washed twice, the bottle is driven out by the driving wheel of bottle exit under the help of the track. The bottle washing is finished.

3. Installation

  The machine must be installed vertically and horizontally.

4. Adjustment

  1. The fresh water pipeline and the blow-off pipe.

  2. The motor wires jointing must meet the rotation direction marked on the machine, Forbid the rotary table rotating in opposite direction.

  3. Loose the fixing bolts of the upper and lower tightening rings. Adjust the nuts on the rotary mainshaft according to the height of the bottle. The gripping bottle cam is adjusted to the middle position.

  4. Joint the switch power of the sterilizing liquid and the fresh water inlet pumps, then joint the switch of the main motor, rotate the governing button to adjust the rotary speed. Watch if the machine runs smoothly. If all is OK, bottle can be put in to try operation.

  5. If different diameter bottles are used, the entrance and exit driving wheel and their arc-plate concerned must be exchanged. At the same time, the distance between the two baffle plates on the entrance and exit tracks is also adjusted to the proper position.

5. Maintenance

  1. Before each shift works, all of sections must be checked. If some parts loosen or other troubles are found, they must be resolved, then the machine can be started.

  2. All gears and guideway, cam 12 must be filled with consistent grease 2～3 times each week.

  3. The lubricant in FCO-80 worm gearing must be exchanged after the device is used first for 1000 hours. The lubricant is 120～150＃ industrial gear oil. Later, it is exchanged once half a year.

  4. After each shift goes off work, do some cleaning and filling oil in each running section.

6. Attention

  1. Before a new machine is started, first the power source of the water pump must be jointed, then the one of the main motor is jointed.

  2. If there is leak in some site of the rotaty valve, please adjust the top bolt to make the rotary valve pressing tightly.

  3. If the driving wheel of entering and exiting bottle misplaces, adjust the position which makes the gripping bottle device aiming at the driving wheel.

2.Normal Pressure Filler MANUAL

CONTENTS

1. Summary

2. Technical Parameters

3. Work Principle

4. Installation

5. Debugging

6. Maintenance

7. Common Trouble and Removals

1. Summary

  CY Series Normal Pressure Filler produced by our factory is used to fill all kinds of bottles (as glass bottle, PET bottle, etc.) with all kinds of drinks (as wine, sauce, vinegar, juice, water, etc.). It is connected into a line together with the screw capping machine. This machine has advantages of advanced and compact structure, beautiful appearance, easy maintenance. It is an ideal filling equipment for beverage industries.

2. Technical Parameters

  1. Dimension: 1200×1000×1950mm

  2. Net Weight: 750㎏

  3. Total Power: 0.92KW

  4. Production Capacity: 2000B/h (for 0.5L bottle)

  5. Suitable bottle size

    a. diameter: 40～100mm

    b. bottle height: 50～235mm

  6. Filling Accuracy: Liquid level ±3mm

3. Work Principle

  This machine works by the effect of atmospheric pressure. The liquid level in the

liquid cylindor is controlled by buoy’s lifting adjustment. The scale of the liquid level

is 0～50mm.

4. Installation

1. The working ground of the machine should be adjusted to an even level.

2. The footings of the machine should be fixed tightly to avoid from shaking or

shifting.

5. Debugging

1. First check if the installation is qualified to the requirement and the connection with the front and back convey is smooth.

2. First connect the motor and liquid pump and test it once to see if the direction is correct. If something wrong, find the reason and remove it.

3. Test the liquid cylindor supplying control. Liquid difference on 30～50mm is proper. If the liquid level is high, upper proximity switch works and stop the liquid pump. If the liquid level is low, the nether proximity switch works and the liquid pump starts to operate.

4. Make filling test, when all work filling quantity is qualified, input the cleansing liquid, try filling while cleaning all the liquid convey pipes and cylindor.

5. Add necessary lubricant into the activated parts and test the machine.

6. Mainenance

1. Before operating the machine, check no loosening in each part.

2. Start the machine to see if it work smoothly and if every work position is in the right position.

3. After stoping the machine, clean and dry it.

4. Add lubricating grease into the gears under the work table, add lubrication oil in other parts.

7. Common Trouble and Removals

1. If the bottle input and output is not smoothy, adjust the distance of thumb wheel, arc plate and baffle.

2. If the work position is not correct, check if the nut is lossened, tighten it.

3. If the filling liquid level changes, adjust the height of the air exhaust pipe. If the “O” ring loses its effect, change the new one.

3. Screw Capper MANUAL

Contents

I Usage

II Main Technical Parameters

III Using Range

IV Operation Instruction

V Maintenance

VI Checking Items and Requirements

VII Drawing Structure of Screw Capping Part

I Usage

  FXZ-1 Model Screw Capper is widely used for capping all kinds of plastic or glass bottles of gas containing drink or no gas drink.

  It has the advantages of reasonable mechanical structure, stable in moving, good in feature, easy operation and maintenance, widely used. So it is the necessary equipment for drink producers.

II Main Technical Parameters

  1. Motor Power: 0.55KW

  2. Cap Orderer Power: 0.12KW

  3. Production Capacity(in theory): 2400B/h

  4. Dimension(L×W×H): 920×740×1950

  5. Weight: 350㎏

III Using Range

  1. Bottle Diameter: Φ50～Φ100mm

  2. Bottle Height: 150～330mm

  3. Bottle Mouth Screw Diameter: Φ27.5

  4. Theft Proof Cap Size: Φ28×15(inner size)

IV Operation Instructure

  FXZ-1 Model Screw Capper has the bottle in &out device, can be matched with other machine of the drink production line, and should be tested as the user’s bottle samples and cap samples before carrying out of the factory.

  1. When the bottle diameter is changed, change the bottle in&out block, and main shaft pushing wheel.

  2. When the bottle height is changed, adjust three column’s height by nut and the main shaft height by locking wheel.

  3. If the cap screws too loose in the bottle, adjust the distance between the screw capping head and the bottle mouth thumb wheel. The more distance, the less pressure; the less distance, the more pressure. When adjusted to the most suitable position, screw tightly. If the capping screw is too long to break the cap, dismantle the screw capping head, fix the aiming stick to aim with the bottle mouth thumb wheel. If it is still breaking the cap, just adjust the 3 adjustable screws of the screw capping head.

  4. For plastic cap, the capping head should be ordered according to the user’s cap size. See the drawing.

V Maintenance

  1. Every day check the locking nut 2 and micro-adjustable screw 3 on the capping head, tight them.

  2. Each shift, add the mechnical oil(30#) in the centre shifting shaft on the capping head.

  3. Each shift, oil the gear and worm gear.

  4. Each shift, oil the shaft of the knife plate and knife rod, and the roller of the knife rod.

VI Checking Items and Requirements

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CONTENTS

1. Sketch map of main parts

2. Main functions

3. Technics parameters

4. Functions

5. Operation characristic

6. Maintenance and maintain

7. Troubleshooting methods

8. Wearing spare parts

9. Electric components list

10. Electricity principle chart

Remarks:

It is forbade to touch the working components with hands when the machine is working, especially horizonal cutting and hot sealing.The frame must connect to the ground well, or it will be easy to injury for people.

1. Main parts item of sketon map

2. Main functions

The machine can pack kinds of non-carbon liquid material widely, especially source, vinegar,syrup,beverage, confect beverage(also the colded beverage makes ice bag), soy milk, milk, miniral water, greese bean curd and liquid sack. 

3. Technics parameters

Yield capacity：1500~2200B/H

Packing volumn：100~500ml/B

Filling precision：±1%

Film width：240mm or 320mm（optional or choose others）

Power：Moter:singel phrase、three phrases 1.1KW

      Vertical hot seal: 0.3KW；Horizonal hot seal:  0.5KW

      UV sterilizer lamp15KW

Power supply：AC220V/Hz or AC380V（three phrases）

The weight of the machine：360kg

Dimension（L×W×H）：750*700*1700mm

4. Function

1. Sack molding                

2. UV sterilize               

3. Vertical cutting hot seal

4. Date composed                

5. Beeline tows sack           

6. Ration filling

7. Horizonal cutting hot seal       

8. Cutting sack          

9. Count automatically

5. Operation points

5.1 The machine installs at aeration and dry place, is full of sunshine, makes it stable. It can fix four feet if neccessary 

5.2 The tube which is going to fill material fills full of water（or 75℃ alcohol），the rubber tube cover the material out（avoid horinzon seal copper cake）and then lead to sewer（or recycle）.It takes 5-10minites to wash pipe while starting the machine.It makes sure to reach the standard of food sanitation.

5.3 The plastic rool insert to the wheel, and adjust the central line, and make sure the same width when the roll is molding. Then screw the bolt separately. It is good through adjusting the pole of spring stress, ration automatically sway automatically. It is the best for braking well.

5.4 The sack pass through the tube, then buckle shaped utensil to make sure the strip symmetry. Date adjust to the daily date from up to down yearXX monthXX dayXX. 

The vertical hot seal temperature adjusts to 120~150 degree，the horizonal seal temperature adjusts to 180~240 degree（No more than 260 degree, or the head of hot seal film is easy to damage），the exact temperature will be adjusted according to the film material and thickness.It can start to fill after pre-heat 20 minites, then it can produce continuously as long as the power is not off.

5.5 It can get the length of sack through adjusting the positon of pole on the winch.Adjusting-in is short, adjusting-out is long. First the power is off, then adjust. First loosen nut then adjust knob. Screw down the nut before starting the machine.

5.6 It can get the filling volumn throught adjusting ration pump on the winch. Adjusting-in is reduced, adjusting-out is enlarged. The same method with

5.7 The piston is adjustable module. When it used for a peroid, if it is found the piston pole droped, you could loosen the screw on the end piston. Screw piston clockwise, it makes piston large and it will eliminate the phenomonon of drop. ( Note: the adjusting must be small, or the piston is easy to damage). Screw down the screw to prevent loosening after adjusting.

5.8 It is ok to press the button and no need workers when it works. The output will show automatically by the counter. The the film is used up, it need to stop at once, and change into another film, then provide liquid and the machine starts.

It needs to pre-treat and filter when the solid substances is more in the tube which fill the liqui.When the vertical and horizonal seal no viscidity is worn after a peroid, it may loosen the tube to adjust. It can work after screwing down.( it is useless to adjust when it is worn completely). The liquid in the tube can not be more than 0.5meters to insure the precision. It can not be close when starts the machine, and when it has control valve in the liquid pipe. 

5.9 Inspect the vertical and horizonal seal copper cake in a certain time, and clean up the sundries. Or it will affect the hot sealing. It can not be cleaned with metal tool and sand paper, or it will damage the surface and can not work. It should be cleaned with cloth or wooden organic solvent after the temperature is down, and clean up the sundries.

5.10 It should rub methylsilicone oil on the vertical and horizonal seal cloth with a certain time, in order to prolong the life of no viscidity cloth and increase the hot sealing.（methylsilicone oil model: 210~350CS）。

5.11 When it appears non-well seal, one sack connects another sack, leakage etc. it forbids pick it up with hands and kinds of tools. It should be stoped at once.

5.12 It is the best condition of all the programme and dimension before delivery. If it needs experienced technician to maintenance, and write down the dimension, then it can take down.

6. Maintenance and maintain

6.1 It need to wash the left liquid in the pipe in time when the machine stops. Or it will affect the next product quality. It needs to brush the plastic tube if necessary and rub the machine in time, and keep it dry and clean.

6.2 Inspect the movement components and the degree of lubricate with a certain time every times. Add 20# lubricate or lithium grease at any moment，Or it may not work normally and affect the life of the machine.

6.3 Inspect and clean up the sundries on the horizonal seal copper block every times.it can not appear scale deposit, or the temperature will be changed and the horizonal hot seal sack is abnormal.

6.4 If it is found abnormity, the power must be off immediately. It will reuse after troubleshooting.

6.5 When the temperature is below 0℃ in winter，it must thaw the pump and the ice in the pipe with hot water.Or the pole may break and the machine can not start.

6.6 The machine is fit for single plastic film thickness 80micronmeters. Every film weight should be below（320mm）18k and（240mm）14kg to insure the anti-pull intension, uniformity of thickness, lubricate. The temperature of horizon should be below 260℃, if not use the single plastic film we recommended, and appears hot seal is not well or broken sack rate is increased. The user will responsible for it.

7. Trouble and troubleshooting methods:

8. WEARING PART LIST

10. Electricity principle chart

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